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02-13-2008, 01:23 PM
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#1 (permalink)
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SH Black Diamond
Join Date: Nov 2006
Location: florida
Posts: 462
Car: 1995 civic hatch
Mods:
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clutch question
how hard is it to put in a new clutch and flywheel?
people keep telling me its a huge pain in teh ass and what not but its a hell of a lot cheaper if you do it yourself
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02-13-2008, 01:46 PM
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#2 (permalink)
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Ninja Matsume
Join Date: Feb 2004
Location: Cucamonga, CA
Posts: 3,826
Car: Integra GSR. See my photopost.
Mods:
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The hard part is removing the axles. It's easy once you have those out of the way, but be careful not to break or overtighten anything. Make sure you can be without a car for up to a week.
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Ryan
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02-13-2008, 03:01 PM
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#3 (permalink)
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SuperHonda Member
Join Date: Nov 2007
Posts: 129
Car: 2002 Accord Sedan
Mods: AEM SRI , Exedy OEM clutch , Dropzone coilover sleeves , Tokico Blues shocks
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its so much easier and less time consuming, if you find a certified shop/mechanic to do it.. take out the old fashioned yellow pages, and call around.. i got mine done for 350 labor alone..compared to 400-500 most places including Honda haha
so if you can, save up.. or if you really wanted to do it yourself, that's cool too
__________________
2002 Accord Sedan
F23A4 ULEV VTEC
5speed
18" Kyowa Racing rims
AEM SRI
Exedy Clutch
Dropzone Coilover sleeves
Tokico Blues shocks
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02-14-2008, 01:37 AM
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#4 (permalink)
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Noob
Join Date: Dec 2007
Location: Bellefontaine, Ohio
Posts: 57
Car: 1994 Honda Civic Ex
Mods: I/E/H/ and coilovers...
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it really not too bad of an ordeal... some things that will save some time... jack for the tranny, and a concrete garage floor. I changed mine in my friends gravel driveway. and that was a pain in the ass.. with a concrete floor, and a jack, once the bell housing is ready to come of just jack it up and slide it out... once you replace the clutch just slide it back in...as opposed to trying to pick the fucker up and manuever it into place. An impact wrench will help you out too... the most important thing you need is a torque wrench!!! Go out and get yourself the Haynes maunal.. its like 14 bucks from autozone and its the damn bible of working on your car. It has everything you need to replace your shit.. but make sure you tighten everything thing up to specification... i had a friend under tighten the pressure plate on his clutch...thats a good way to lose a lot of money...and pay attention to Flying Toaster up there... be careful with the axels... dont tug too hard... just fiddle with them... the will come out...worse case sceneiro wedge a flathead in between the tranny and tap it with a hammer...( thats how i got them out.) be careful, get a Hayne's maunal and a friend, and make it a good project... its a pretty good DIY project to start out with... just be careful and research before you start it...also, organize all the bolts you take off... Good Luck... hope i helped a little
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02-14-2008, 08:21 AM
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#5 (permalink)
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Moderator
Join Date: Apr 2002
Location: NC
Posts: 11,565
Car: 98 Civic Ex Coupe
Mods:
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Its not bad, but don't attempt it if you are not mechanically inclined. I was able to get the axles out and tranny dropped in 1hr. It took a neighbor and a lot of curse words to get it all back together. Lining the tranny back up to go back in place is a real pain because its heavy and its just plain awkward. So be sure to have someone on hand.
Also *BE AWARE* that the clutch pressure plate bolts and flywheel bolts are *12 point*. So be sure to have the correct sockets on hand. So go ahead and buy a deep 12mm, 14mm, and 17mm 12pt socket.
I followed a howto that I found somewhere on the web.
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02-14-2008, 10:42 AM
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#6 (permalink)
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Noob
Join Date: Feb 2008
Location: Tucson, AZ
Posts: 50
Car: 2000 Civic EX
Mods: Gearspeed LSD tranny, Clutchmaster Stage3 Fidanza, solid mounts, header, full exhaust, high-flow cat, intake, Drag DR-11s, cross-drilled and slotted rotors, SPC suspension pieces, strut bar, 2" drop, built head, Skunk2 intake manifold, AEM fuel rail and FPR, Hondata S200
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Quote:
Originally Posted by flyingtoaster
Make sure you can be without a car for up to a week.
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This job shouldn't take anywhere near that long... I did my clutch, flywheel, solid mounts and GearSpeed tranny in the dirt with no air tools in about 6 hours. And this was before I was a certified tech, when I was just a shade tree.
The biggest thing is, stay organized. Label everything when you take it off if you have to, keep your bolts together, or even put them back in the holes after you're done disassembling brackets or whatever.
__________________
Mazda/Hyundai GOLD MASTER Tech in Tucson
Got me the SLWCVC
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02-14-2008, 11:22 AM
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#7 (permalink)
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Ninja Matsume
Join Date: Feb 2004
Location: Cucamonga, CA
Posts: 3,826
Car: Integra GSR. See my photopost.
Mods:
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Quote:
Originally Posted by chthonian
This job shouldn't take anywhere near that long... I did my clutch, flywheel, solid mounts and GearSpeed tranny in the dirt with no air tools in about 6 hours. And this was before I was a certified tech, when I was just a shade tree.
The biggest thing is, stay organized. Label everything when you take it off if you have to, keep your bolts together, or even put them back in the holes after you're done disassembling brackets or whatever.
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I had never done anything beyond changing the oil, nor had I watched anybody work on a car before. It took me about 4 days.
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Ryan
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02-15-2008, 09:33 AM
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#8 (permalink)
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SuperHonda Member
Join Date: Jan 2008
Location: Alabama
Posts: 170
Car: 93' Del Sol S
Mods: t3/t4 turbo, 450cc injectors, Hondata ECU, Intercooler kit, Coilovers, 17" wheels Buddyclub bodykit, shaved door handles seamless rearbumper, skunk2 intake, Full MSD ignition, Skunk2 adj.cam gear, 3bar map sensor.
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someone said its hard to do the axles on a civic>? ........nooo its not man the axles on a civic are simple to get out, atleast the drivers side, the passenger isnt much harder.
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 Boosted D, Non Vtec 12.24psi (peak). 209.24whp, 185.67ftlbs @ around 5800rpm. Motor build time.
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02-15-2008, 09:41 AM
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#9 (permalink)
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SH Silver
Join Date: Nov 2007
Location: new hampshire
Posts: 246
Car: 1992 civic vx hatch
Mods: d16z6 swap w/ bolt ons
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have you removed lots of axles, villan? because some are easier than others.
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02-15-2008, 11:09 AM
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#10 (permalink)
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Moderator
Join Date: Apr 2002
Location: NC
Posts: 11,565
Car: 98 Civic Ex Coupe
Mods:
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Axles tend to come out super easy. insert prybar, push, and its out. Maybe you had a poorly machined aftermarket/replacement axle?
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02-15-2008, 01:30 PM
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#11 (permalink)
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SuperHonda Member
Join Date: Jan 2008
Location: Alabama
Posts: 170
Car: 93' Del Sol S
Mods: t3/t4 turbo, 450cc injectors, Hondata ECU, Intercooler kit, Coilovers, 17" wheels Buddyclub bodykit, shaved door handles seamless rearbumper, skunk2 intake, Full MSD ignition, Skunk2 adj.cam gear, 3bar map sensor.
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Exactly what i was going to say Kommon sense, you just break down the brakes get them off, get off the wheel bearing assy. nut off the end of the axle, i think three bolts on the top and bottom the upper and lower control arm bolts, tie rod end nut. then move it off the axle which is in the middle, then prybar and pop it out its pretty easy. a trick to putting them back in is that little piece of metal on the end that goes in the trans. put a little bit of bearing grease on that little metal ring and it will keep in lined in position then line up the splines and pop it in. a little finesse is all it takes.
__________________
 Boosted D, Non Vtec 12.24psi (peak). 209.24whp, 185.67ftlbs @ around 5800rpm. Motor build time.
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02-15-2008, 04:46 PM
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#12 (permalink)
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Ninja Matsume
Join Date: Feb 2004
Location: Cucamonga, CA
Posts: 3,826
Car: Integra GSR. See my photopost.
Mods:
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It would be easier if I were to do the clutch again, but I did not have the proper pry bar. I needed to figure out much of the process on my own, including how to remove the axles. Often, I found myself reaching into places behind the engine to remove a bolt, and I could only turn the socket wrench one click at a time. Putting the same bolt back on was no easier. Further, there was no easy way to separate the block from the transmission with such limited space. Granted, this was on a larger B18 engine.
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Ryan
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02-15-2008, 05:13 PM
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#13 (permalink)
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Noob
Join Date: Feb 2008
Location: Tucson, AZ
Posts: 50
Car: 2000 Civic EX
Mods: Gearspeed LSD tranny, Clutchmaster Stage3 Fidanza, solid mounts, header, full exhaust, high-flow cat, intake, Drag DR-11s, cross-drilled and slotted rotors, SPC suspension pieces, strut bar, 2" drop, built head, Skunk2 intake manifold, AEM fuel rail and FPR, Hondata S200
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The axles on mine just popped out. Just a firm tug by the base of the CV (right at the tranny) and it popped out. By far the hardest part of this job, is getting the transmission back on the motor. That's gonna take either a table lift or a buddy with a strong back. The rest is just a lot of wrenching and keeping track of where things go. It's really straightforward. Make sure you have a manual, Haynes and Chilton have never steered me wrong.
Oh, and to save yourself from having to bleed the clutch, when you unbolt the slave cylinder from the engine, throw a little tape on the plunger. It fell out when I pulled mine. The tape should stop that.
If you need any pointers while you're doing it, just let me know. I'll be happy to walk you through any tough spots.
__________________
Mazda/Hyundai GOLD MASTER Tech in Tucson
Got me the SLWCVC
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02-15-2008, 05:25 PM
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#14 (permalink)
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Black Cloud
Join Date: Mar 2002
Location: baton rouge, LA
Posts: 13,088
Car: '06 4runner, '01 F350, '83 cj7, '90 DA6 (x2)
Mods: yes, please.
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Quote:
Originally Posted by flyingtoaster
The hard part is removing the axles. It's easy once you have those out of the way, but be careful not to break or overtighten anything. Make sure you can be without a car for up to a week.
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what in case you break something and have to order it? 
__________________
-clay long www.myspace.com/mrlongtoyou
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Originally Posted by B-rex;
Swap a motor from a s2k in that 240 then you will have a beast!!!
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