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been a member of SHO since aug 99'...my old sn for all the old school SHO peeps...PSRcrxZC
old cars:
93 Ford Probe GT w/ custom RX-7 veilside kit (Team POORSPORTS san diego)
89 Honda CRX si w/ sohc ZC T3 super60 boosted
-2005 white SCION XB w/ 18" Pinnacle Octane wheels
-90 dx htbk for sale as a shell...inquire within
get a Blitz BOV and get the HonData fuel management system...and i would suggest 3" pipe all the way from the downpipe to the muffler... although i think Thermal is 3" if not then get 3"... good luck..
i didnt know that act went by stages... it was clutchmasters, right? act goes by the clamping force ex: 2600 lbs = act2600 right, so is that what youre getting? if so, ur gonna get a nice workout in your left leg
Did you mention intercooler piping? That's a big cost factor, as it will have to be custom-made by a muffler/machine shop.
Honestly, I wish you luck in doing a kit "cheaper" for yourself, that is, if you're going to do it right. I've had good and bad experiences with my custom kit, but have come to the conclusion that it can't be done cheaply with parts that I would feel comfortable putting in my Integra.
I would recommend getting an adjustable FMU, like the Cartech, instead of the Vortech, as you'll be able to adjust your a/f, to an extent, for tuning purposes. In otherwords, you won't be stuck with the 12:1 pressure ratio. I got mine new on Ebay for $150.
You could do a Hondata unit, but it's hella expensive, and not necessary unless you're rebuilding your engine to make some serious power. In the meantime, a simple FPR should work fine.
The 255 lph fuel pump is a necessity, as your stock fuel pump can not handle the volume requirements at the increased pressures your FPR will make.
As of major importance, I would consider getting larger injectors. Stock injectors CAN freeze open or closed under high fuel rail pressures, like around 100 psi or so (very dangerous), and if you do the math, your FPR will rise fuel pressures to well over that to support 7-8 psi of boost pressure. Injectors rated at 330 cc/min (stock GS-R is 235 cc/min) would bring you down to a safe pressure, however, injector pulse widths at idle may be enough to flood the engine. My solution to this, though I've never heard of anyone trying it, would be to get a separate non-boost dependant fuel pressure regulator that can decrease the baseline fuel pressure to around 30 psi instead of the stock 45. This should allow the car to idle fine, and still be enough pressure to ensure consistent injector spray patterns, right?
Finally, I think your turbo selection is just fine. Someone mentioned just sticking with a T3 instead of the hybrid to reduce lag, but in actuality, that won't change your boost threshold by more than 100 rpm's. On a turbocharger, most of the inertia of the shaft is contained in the guts of the turbine, since that side becomes much hotter than the compressor. My point is that adding a larger compressor wheel (T3/T04E) does not contribute much inertialy compared to a simple T3. The benefits, however, are much greater power capacities, and higher effeciency at the upper end of the RPM range............This basically means that your turbo won't run out of steam at the top of your power band.
Well, that's my $.02, or $.25 even.......
Nick
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"My mom says I'm not an engineer yet because they won't let me drive the train........screw the train, give me a Honda!"
White 1996 Integra GS-R w/black leather
Engine: (De-turbo'd)... Runs great, cold A/C, passes inspection, great gas mileage, couldn't be happier!
Audio: Pioneer Premier DEH-930 head unit, Focal Polykevlar components in front, MB Quart components in rear, JL Audio 500/1 class D sub amp, 3 JL 10W1's in custom JL enclosure, Brown Bread noise matting all around
unless you have a good knowledge about turbos and the parts to make a kit work then i would buy a kit that was already tested on your car.. good luck..
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