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Old 08-16-2007, 02:04 PM   #1 (permalink)
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DIY: Wet Sanding Your Head Lights. In Very Simple Steps.

About a month or so ago I posted pics of the process, and one of the mods suggested I do a write up. So here it is.

Materials Needed:
-1 pack of 800, or 1000 (depends on how fubar the head lights are, the worse they are, get a lower grit. but be sure not to use a whole lot of pressure, the weight of your hand is plenty). grit wet or dry sandpaper.
-1 pack of 1500 grit wet or dry sandpaper
-1 pack of 2000 grit wet or dry sandpaper
-1 bottle of Meguire's Plastx
-1 Soft wax applicator pad
-A few soft, clean terry towels.
-Water hose or big spray bottle, just make sure the headlights STAYS WET.
-This process will take about 2 hours or so of your time if you want to do it right.

Steps:
-Clean them with soap and water.
-Wet headlight, making sure you KEEP IT SOAKING WET during the entire time.
-First start with the lower grit sandpaper, I found that it took about 30 minutes of good sanding per sandpaper grit. Once you start you'll notice that in the water on the light you immediately start to see the cloudiness and all start to come off of the headlight, this is supposed to happen.
-After about 30 minutes of sanding with the 800, or 1000 grit sandpaper, go ahead and grab the 1500 grit, and repeat the process. Do the same, and repeat process again until you're done with the 2000 grit. Just keep in mind that it is VERY important that you keep the surface wet the entire time that you're sanding the headlight. Also if you want, you can tape up the sides of the body around the headlight in case you're paranoid about running your hand off of the headlight and scratching your paint, I didn't do this but it's just a matter of if you want to or not, just be careful.
-Now it's time to apply the Plastx. I'd recommend only doing one at a time so you can compare, plus it's a lot less hassle.
After you're completely done wet sanding the head lights, wash it with soap and water to remove the rest of the loose dirt and residue from the surface, towel dry or let air dry, just make sure it's DRY.
-Shake the bottle of Plastx well, take your clean wax applicator pad, or terry towel and generously apply the substance onto it.
-This is the part that's important, nor do you want to skip applying the Plasix as it'll leave your headlight bare with no kind of protection. You can't just wipe it on in one motion and wipe it right back off.
-Evenly distribute the Plastx onto the headlight, applying in a circular motion. MAKE SURE that you keep rubbing the compound onto the light, once it's entirely covered, you're still not done. YOU MUST wipe the substance onto the headlight and BUFF IT INTO IT with your hand, not a buffer. You've got to fill in all fine scratches at this point, While I was doing this I spent about 10 minutes straight doing nothing but applying more and more Plastx onto the headlight.
-Once you're done applying the Plastx, let it sit for about 5 minutes or so before wiping off. Make sure you don't leave any residue behind while wiping the Plastx off. Now step back and admire what you've done. This is a very cheap way to make your headlights look brand new again without spending a couple hundred bucks just to replace them. Now just repeat the entire process on the next light. Also you can do the same thing for tail lights, corner lenses, parking lights, any type of hard plastic on your car. Even applying Plastx to your head unit face works well, but don't wet sand it.

Pics:



Before:




Dried the head light for pic purposes.
















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Old 08-16-2007, 09:42 PM   #2 (permalink)
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wow nicely done DIY. i wasnt sure if my headlights fogged up inside or outside.. but mine are about the as yours so im pretty sure mines on the outside. im going to do this tomorrow and ill post pics. nicely done
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Old 08-16-2007, 10:24 PM   #3 (permalink)
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it's almost impossible for the inside to get it.

it's some heavy oxidation on the outer layer.

and when you wet sand next time, use a bucket, and make sure you tape off the edges around the headlight[the body parts, not the headlight itself] so you don't make any scratches.

looks good. good job

oh, and thanks for making your thread title starting with "DIY:"

only if I was a mod...i'd clean this place up really good.

some more things to add for the wetsanding.

you should sand the whole thing 2~3 times, and use a sanding block. the block doesn't have to be a hard material, it can be just a foam pad so you wrap your sand paper around it. gets even sanding done.

after 2~3 times, rinse/wash the area and dry for inspection. at this stage you should look for "uneven" sanded surfaces and next sanding should be focused on getting the area evened out.

and repeat process untill smooth...

hope that'll help people whom are interested in body work.
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Old 08-16-2007, 11:03 PM   #4 (permalink)
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thanks mad-ass.. i tried the whole 2 min get-r-done sanding on the headlight hoping to clear them up but i'm absolutely going to do this tomorrow and get it lookin cleann.. and soo fresh.
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Old 08-17-2007, 12:01 AM   #5 (permalink)
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Originally Posted by JDMCivic00Ex
thanks mad-ass.. i tried the whole 2 min get-r-done sanding on the headlight hoping to clear them up but i'm absolutely going to do this tomorrow and get it lookin cleann.. and soo fresh.
rushing doesn't get you there fast when it comes to working on cars
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Old 08-17-2007, 03:49 PM   #6 (permalink)
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well this time i didn't rush.. and got the job done

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Old 08-17-2007, 08:25 PM   #7 (permalink)
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well this time i didn't rush.. and got the job done

looks good

now..day light pictures..with lots and lots of light!

can't really tell, it even looks like you missed some spots in the pic
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Old 08-22-2007, 05:43 PM   #8 (permalink)
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man i've been wanting to do this for some time now. my DD car (93 thunderbird) and my wifes car (03 protege5). the thunderbird being the worst. guess this weekend i could do the same and post up.
anyways....nice write up repped joo..props
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Old 08-28-2007, 07:18 AM   #9 (permalink)
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Great write up!
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Old 11-08-2007, 09:04 AM   #10 (permalink)
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tech wrench

woot thanks man this will help my faded out tails look like new again
now to go to wal-mart and get some supply's
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Old 11-08-2007, 12:39 PM   #11 (permalink)
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Nice DIY, I had the same problem with my lude, made a huge difference when done.
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Old 03-31-2008, 07:58 PM   #12 (permalink)
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looks nice
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Old 07-31-2008, 05:24 AM   #13 (permalink)
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hey, good job looks pretty sound.
i jst been nd got sum wetanddry, do u rekon id get away wit jst sandin it cuz i dnt hav any plastx, sounds stupid bt cud i not jst use ordinary polish for household stuff, cuz its only plastic?
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Old 07-31-2008, 07:44 AM   #14 (permalink)
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THANKS!!

thanks man i was on the verge of forking over $350 on hmotors for a set of jdm headlights. oh yeah i drank a coors light too, not sure if that helped any!
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